Suzuki Burgman 400 - Service manual > Width Between Crankshaft Webs

Measure the width between crankshaft webs "a".

Width between crankshaft webs "a"
Standard: 59.9 - 60.1 mm (2.358 - 2.366 in)

Engine Mechanical

Bearing Inspection

Inspect the bearing in the following procedures:

1) Separate the crankcase. Refer to "Engine Bottom Side Assembly".

2) Rotate the bearing inner race by finger to inspect for abnormal play, noise and smooth rotation while the bearings are in the crankcase, if there is anything unusual, replace the bearing. Refer to "Bearing Removal and Installation".

Engine Mechanical

NOTE If abnormal noise does not occur, it is not necessary to remove the bearing.

Bearing Removal and Installation

Removal

Separate the crankcase. Refer to "Engine Bottom Side Assembly".

Remove the bearing (1), (2) and (3) using the special tool.

Special tool : 09913-70210 (Bearing installer set)

Engine Mechanical

Remove the oil seal using the special tool.

Special tool (A): 09913-50121 (Oil seal remover)

Engine Mechanical

Remove the bearing (4) using the special tool.

Special tool (B): 09913-70210 (Bearing installer set)

Engine Mechanical

Remove the bearing (5) using the special tool.

Special tool (C): 09921-20240 (Bearing remover set)

Engine Mechanical

Remove the bearing (6) using the special tool.

Special tool (D): 09921-20240 (Bearing remover set)

Engine Mechanical

Installation

Install the bearing (1), (2) and (3) using the special tool.

Special tool : 09913-70210 (Bearing installer set)

Engine Mechanical

Install the bearing (4), (5) and (6) using the special tool.

Special tool : 09913-70210 (Bearing installer set)

Engine Mechanical

Install the oil seal using the special tool.

Special tool (E): 09913-70210 (Bearing installer set)

! CAUTION Replace the removed oil seal with a new one.

Engine Mechanical

Rear Suspension Mounting Bushing Removal and Installation

Removal

1) Separate the crankcase. Refer to "Engine Bottom Side Disassembly" and "Engine Bottom Side Assembly".

2) Using appropriate size steel tubes (1) and vise, remove the rear suspension mounting bushing (2) (LH and RH).

Engine Mechanical

Steel tube
Bushing
Crank case

Installation

1) Using an appropriate side steel tube and vise, press in the busing into the crankcase (LH and RH).

Engine Mechanical

! CAUTION Bushing end "A" must be flush with the crankcase surface.

Engine Mechanical

Bushing
Crank case

2) Assemble the crankcase. Refer to "Engine Bottom Side Disassembly" and "Engine Bottom Side Assembly".

Service Data

Valve + Valve Guide

Unit: mm (in)

Engine Mechanical

Camshaft + Cylinder Head

Unit: mm (in)

Engine Mechanical

Cylinder + Piston + Piston Ring

Unit: mm (in)

Engine Mechanical

Conrod + Crankshaft

Unit: mm (in)

Engine Mechanical

Throttle Body

Engine Mechanical

Tightening Torque Specifications

Engine Mechanical

NOTE The specified tightening torque is also described in the following.

Reference: For the tightening torque of fastener not specified in this section, refer to "Tightening Torque Specifications".

Special Tools and Equipment

Recommended Service Material

Engine Mechanical

NOTE Required service material is also described in the following.

Special Tool

Engine Mechanical 09900-20102 Vernier calipers (1/20 mm, 200 mm)

Engine Mechanical 09900-20202 Micrometer (1/100 mm, 25 - 50 mm)

Engine Mechanical 09900-20204 Micrometer (75 - 100 mm)

Engine Mechanical 09900-20205 Micrometer (0 - 25 mm)

Engine Mechanical 09900-20508 Cylinder gauge set

Engine Mechanical 09900-20602 Dial gauge (1/1000 mm, 1 mm)

Engine Mechanical 09900-20605 Dial calipers (1/100 mm, 10 - 34 mm)

Engine Mechanical 09900-20606 Dial gauge (1/100 mm)

Engine Mechanical 09900-20607 Dial gauge (1/100 mm, 10 mm)

Engine Mechanical 09900-20701 Magnetic stand

Engine Mechanical 09900-20803 Thickness gauge

Engine Mechanical 09900-21304 V-block (100 mm)

Engine Mechanical 09900-21303 V-block (75 mm)

Engine Mechanical 09900-22301 Plastigauge (0.025 - 0.076 mm)

Engine Mechanical 09900-22403 Small bore gauge (18 - 35 mm)

Engine Mechanical 09910-32812 Crankshaft installer

Engine Mechanical 09910-32870 Crankshaft installer attachment

Engine Mechanical 09913-10750 Compression gauge adapter

Engine Mechanical 09913-50121 Oil seal remover

Engine Mechanical 09913-70210 Bearing installer set

Engine Mechanical 09915-64512 Compression gauge

Engine Mechanical 09916-10911 Valve lapper set

Engine Mechanical 09916-14510 Valve spring compressor

Engine Mechanical 09916-14530 Valve spring compressor attachment

Engine Mechanical 09916-33210 Valve guide reamer (4.5 mm)

Engine Mechanical 09916-34542 Reamer handle

Engine Mechanical 09916-34561 Valve guide reamer (11.3 mm)

Engine Mechanical 09916-43210 Valve guide remover/ installer

Engine Mechanical 09916-53330 Attachment

Engine Mechanical 09916-84511 Tweezers

Engine Mechanical 09919-28610 Sleeve protector

Engine Mechanical 09920-13120 Crankcase separating tool

Engine Mechanical 09921-20240 Bearing remover set

Engine Mechanical 09922-21410 Long socket (46 mm)

Engine Mechanical 09930-31921 Rotor remover

Engine Mechanical 09930-40113 Rotor holder

Suzuki Burgman 400 - Service manual > Width Between Crankshaft Webs

See also:

Suzuki Burgman 400 - Service manual > Cam Chain Tensioner

Suzuki Burgman 400 - Service manual > Engine Lubrication System

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