Suzuki Burgman 400 - Service manual > Movable Face
Refer to "Movable Drive Face Disassembly and Assembly".
Inspect the following parts.
Inspect the movable face for any stepped wear on the drive face. If any defects are found, replace the drive face with a new one.
Roller Inspection
Inspect the roller for abnormal wear or other damage. If any defects are found, replace the roller with a new one.
Oil Seal
Inspect the oil seal for wear or other damage. If any defects are found, replace the oil seal with a new one.
Oil Seal Removal and Installation
Refer to "V-belt Type Continuously Variable Automatic Transmission Removal and Installation" and "Movable Drive Face Disassembly and Assembly".
Removal
1) Remove the movable drive face.
2) Remove the roller.
3) Remove the oil seals (1) and (2) using the special tool.
Special tool : 09913-50121 (Oil seal remover)
! CAUTION Care should be used when removing the drive face so as not to cause scratch or other damage on its surface.
Installation
1) Install the oil seal using the special tool.
Special tool : 09913-70210 (Bearing installer set)
! CAUTION Care should be used when installing the drive face so as not to cause scratch or other damage on its surface.
2) Apply the grease lightly on the oil seal lip.
: Grease 99000-25010 (SUZUKI SUPER GREASE A or equivalent)
! CAUTION Excess grease should be wiped off.
3) Install the roller.
4) Install the movable drive face.
See also:
Suzuki Burgman 400 - Service manual > Clutch Shoe / Movable Driven Face Components
Needle bearing Snap ring Bearing Fixed driven face Oil seal Movable driven pin Movable driven pin spacer Movable driven face Oil seal O-ring Movable driven face seat Movable driven face spring Clutch shoe assembly Clutch shoe nut Clutch housing Clutch housing nut Inner clutch cover bearing : 105 N*m (10.5 kgf-m, 76.0 lb-ft) : 85 N*m (8.5 kgf-m, 61.5 lb-ft)