Suzuki Burgman 400 - Service manual > Rear Wheel Components

1. Rear wheel
2. Brake disc
3. Brake disc bolt
4. O-ring
5. Collar
6. Collar
7. Rear axle nut
8. Tire
9. Air valve
10. Wheel balancer

1. : 23 N*m (2.3 kgf-m, 16.5 lb-ft)
2. : 120 N*m (12.0 kgf-m, 87.0 lb-ft)

: Apply grease.

: Apply thread lock to thread part.

: Do not reuse.

Rear Wheel Assembly Removal and Installation

Refer to "Exhaust Pipe / Muffler Removal and Installation".

Refer to "Rear Brake Caliper Removal and Installation".

Removal

1) Remove the helmet box front cover. Refer to "Helmet Box Front Cover Removal and Installation ".

2) Disconnect the HO2 sensor lead wire coupler (1).

3) Remove the exhaust pipe connecting bolt (2).

4) Remove the muffler (3).

5) Remove the rear brake hose clamps (4) and rear brake caliper (5).

6) Remove the rear swingarm mounting bolts (6), rear axle nut (7) and remove the rear swing arm (8).

7) Remove the inner color (9) and the rear wheel (10).

! CAUTION Do not operate the brake lever while removing the rear wheel.

Installation

Refer to "Rear Wheel Related Parts Inspection" and "Wheel/Tire/Air Valve Inspection and Cleaning" Install the rear wheel in the reverse order of removal.

Pay attention to the following points:

• Install the rear swingarm mounting bolts and rear wheel nut temporarily.
• Tighten the rear swingarm mounting bolts (1) to the specified torque.

Tightening torque
Rear swingarm mounting bolt (a): 50 N*m (5.0 kgf-m, 36.0 lb-ft)

• Tighten the rear wheel nut (2) to the specified torque.

Tightening torque
Rear wheel nut (b): 120 N*m (12.0 kgf-m, 87.0 lb-ft)

• Tighten the rear brake caliper mounting bolts (3) to the specified torque.

Tightening torque
Rear brake caliper mounting bolt (c): 23 N*m (2.3 kgf-m, 16.5 lb-ft)

! CAUTION Replace the exhaust pipe connector (4) with a new one.

4. Exhaust pipe connector

• Insert the exhaust pipe connecting bolt and the muffler mounting bolt temporarily.
• Tighten the exhaust pipe connecting bolts (5) to the specified torque.

Tightening torque
Exhaust pipe connecting bolt (d): 23 N*m (2.3 kgf-m, 16.5 lb-ft)

• Tighten the muffler mounting bolts (6) to the specified torque.

Tightening torque
Muffler mounting bolt (e): 23 N*m (2.3 kgf-m, 16.5 lb-ft)

See also: