Suzuki Burgman 400 - Service manual > Schematic and Routing Diagram

Parking Brake Cable (Brake-lock Cable) Routing Diagram

1. Clamp
2. Wire harness

1. Pass the throttle cables through inside of the frame.
2. Pass the throttle cables through under and inside of the frame.

   Bind the brake-lock cable, starter motor lead wire and seat-lock cable together.

3. Pass the throttle cables through inside of the frame.

   Bind the brake-lock cable starter motor lead wire and seat-lock cable together.

4. Pass the throttle cables through inside of the frame.

Repair Instructions

Parking Brake System (Brake-lock System) Inspection

Refer to "Parking Brake (Brake-lock) Inspection".

Parking Brake System (Brake-lock System) Removal and Installation

Refer to "Rear Brake Caliper Removal and Installation".

Parking Brake System (Brake-lock System) Disassembly and Assembly

Refer to "Rear Brake Caliper Disassembly and Assembly".

Parking Brake Cable (Brake-lock Cable) Removal and Installation

Refer to "Parking Brake Cable (Brake-lock Cable) Routing Diagram".

Removal

1) Remove the front box. Refer to "Front Box Removal and Installation".

2) Loosen the brake-lock nut (1), remove the brake-lock cable (2).

3) Remove the brake hose clamp.

4) Remove the lock-nut (3) and remove the brake-lock arm (4).

5) Remove the brake-lock cable. Refer to "Parking Brake Cable (Brake-lock Cable) Routing Diagram".

Installation

1) Install the brake-lock cable. Refer to "Parking Brake Cable (Brake-lock Cable) Routing Diagram".

2) Assembly the brake-lock cable (1) to brake-lock arm (2), install the lock-nut (3). Refer to "Rear Brake Caliper Removal and Installation".

3) Pull the brake-lock lever (4) one notch.

4) Tighten the brake-lock cable adjust bolt (5) by hand until it contacts the holder (6).

5) Tighten the brake-lock cable lock-nut (7) to the specified torque.

Tightening torque
Brake-lock cable lock-nut (a): 10 N*m (1.0 kgf-m, 7.0 lb-ft)

6) Install the brake hose clamp.

7) Install the front box. Refer to "Front Box Removal and Installation".

8) After installing, adjust the brake-lock. Refer to "Brake System Inspection".

Specifications

Tightening Torque Specifications

Reference: For the tightening torque of fastener not specified in this section, refer to "Tightening Torque Specifications".

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