PIAGGIO Beverly 300ie - Service manual > Starter gear rim

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Removing the flywheel magneto

Intermediate gear

• Remove the flywheel cover.
• Remove the intermediate gear and take it out of its housing.

Refitting the free wheel

• Make sure the freewheel faying surfaces are in good condition.
• Thoroughly clean the free wheel to remove LOCTITE residue.
• Degrease the threading of the holes in the free wheel and the clamping screws.
• Apply the recommended product to the end of the screws.

Recommended products

Loctite 243 Medium-strength threadlock
Medium Loctite 243 threadlock

• Fit the freewheel on the magneto flywheel making sure that the ground side is in contact with the flywheel itself, i.e. with wheel Seeger ring visible.
• Lock the six clamping screws in criss-cross fashion to the prescribed torque.

Locking torques (N*m)
Screw fixing freewheel to flywheel 13 - 15

• Oil the free wheel "rollers".

Refitting the flywheel magneto

• Remove the freewheel retaining plate indicated in the picture
• Remove the transmission gear and the freewheel

• Insert the free wheel on the flywheel as shown in the picture
• Then refit the flywheel with free wheel and transmission gear

• Using the special flywheel lock wrench, tighten up the flywheel fixing nut to the prescribed torque
• Refit the retention plate

Specific tooling
  020627Y Flywheel lock wrench

Locking torques (N*m)
Flywheel nut 94 - 102

Refitting the starter motor

• Fit a new O-ring on the starter motor and lubricate it.
• Fit the starter motor on the crankcase and lock the 2 screws to the prescribed torque.

Locking torques (N*m)
Starter motor screws 11 - 13

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