Suzuki Burgman 400 - Service manual > Repair Instructions

Front Combination Light Components

1. Front combination light (RH)
2. Front combination light (LH)
3. Headlight low beam bulb
4. Adapter
5. Headlight high beam bulb
6. Position light bulb
7. Socket
8. Front turn signal light bulb
9. Socket
10. Cover

Front Combination Light Removal and Installation

Removal

1) Remove the front leg shield. Refer to "Front Leg Shield Removal and Installation".

2) Remove the front combination light.

NOTE To facilitate the work, remove the left front combination light first and then the right combination light.

Installation

Install the front combination light in the reverse order of removal. Pay attention to the following points:

• When installing, match three hooks position of the left front combination light to each slit position of the right front combination light.

• After installing, be sure to inspect the headlight beam.

  Refer to "Headlight Beam Adjustment ".

Headlight Bulb / Turn Signal Light Bulb / Position Light Bulb Replacement

Refer to "Front Combination Light Components".

! CAUTION

• A fouled glass can cause damage to the bulb when lit. If the bulb is contacted with bare a hand, wipe clean with a cloth damped with alcohol or detergent.
• Do not use the bulb of a wattage other than specification.
• As the headlight bulb operates at a high temperature, handle the bulb after sufficiently cooled.

Headlight Bulb

Replace the headlight bulb in the following procedures:

1) Remove the front leg shield. Refer to "Front Leg Shield Removal and Installation".

2) Remove the covers (1).

3) Remove the springs (2) and headlight bulbs (3).

4) Remove the left headlight bulb from the socket.

5) Install the new left headlight bulb paying attention to the direction of the socket.

6) After finishing the headlight bulb replacement, reinstall the removed parts.

Front Turn Signal Light Bulb

Refer to "Front Combination Light Components".

Replace the front turn signal light bulb in the following procedures:

! CAUTION To replace the front turn signal light bulb, the same procedures is applicable to both the right and left lights.

1) Remove the front leg shield. Refer to "Front Leg Shield Removal and Installation".

2) Remove the socket (1) by turning it counter clockwise.

3) Replace the front turn signal light bulb (2).

4) After finishing the front turn signal light bulb replacement, reinstall the removed parts.

Position Light Bulb

Replace the position light bulb in the following procedures:

NOTE To replace the positioning light bulb, the same procedures is applicable to both the right and left lights.

1) Remove the front leg shield. Refer to "Front Leg Shield Removal and Installation ".

2) Remove the socket (1) by turning it counter clockwise.

3) Replace the position light bulb (2).

4) After finishing the position light bulb inspection, reinstall the removed parts.

Headlight Beam Adjustment

Adjust the head light beam.

! CAUTION Do not bend the brake hose to frame head pipe side.

NOTE

• Use a (+) screw driver for adjuster (1) and (2).
• To adjust the headlight beam, adjust the beam horizontally first, then adjust vertically.

1. Horizontal adjuster
2. Vertical adjuster

See also: